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Battery & Infrastructure Gurugram, Haryana Full-time
Testing and Validation Engineer - Battery Pack and Infra
Careers / Battery & Infrastructure
About Pluto
Pluto engineers scooter-sized vehicles purpose-built for last-mile delivery, carrying 2× more orders than conventional two-wheelers.
About the Role
Build battery test setups, execute cell, module, battery pack, and swapping infrastructure validation tests, and ensure compliance with EV safety and performance standards.
Responsibilities
- Design, build, and maintain battery test setups for cell, module, and battery pack testing.
- Execute and support AIS-156 test methods and related EV battery safety and performance tests.
- Perform functional, performance, abuse, thermal, and environmental testing for battery packs.
- Conduct cell-level tests including lifecycle testing, SOC/SOH algorithm verification, and charge-discharge characterization.
- Prepare detailed test scenarios, validation requirements, test plans, DVP, and DVP&R documentation.
- Operate and manage battery testers, cell testers, thermal chambers, data loggers, and auxiliary lab instruments.
- Perform CAN logging, data acquisition, and signal validation during tests.
- Validate battery pack and system designs against requirements and test results.
- Test battery swapping station infrastructure including electrical safety, protections, interlocks, communication handshakes, charging behavior, discharging behavior, idle behavior, mechanical fitment, alignment, repeatability, and endurance.
- Analyze test data to identify trends, anomalies, failure modes, and root causes.
- Prepare clear test reports, summaries, and technical presentations for internal teams.
- Support field testing, pilot deployments, and failure investigations for battery packs and swap infrastructure.
Requirements
- Minimum 3+ years of relevant experience in battery testing and validation.
- Bachelor's degree in Electrical, Electronics, Mechanical, Automotive Engineering, or a related field.
- Strong understanding of AIS-156 testing requirements and procedures.
- Hands-on experience in battery pack testing and validation.
- Solid knowledge of lithium-ion cell testing, lifecycle testing, and degradation analysis.
- Experience with SOC/SOH behavior validation and correlation with test data.
- Familiarity with CAN tools, logging software, data acquisition, and signal validation.
- Knowledge of battery swapping systems, EV chargers, or energy infrastructure.
- Ability to independently plan, execute, analyze, and document tests.
- Good understanding of EV battery safety, electrical fundamentals, and thermal fundamentals.
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